Correct Localized Defects
Use when panels remain broadly serviceable and the problem is limited to defined fasteners, laps, seams, flashings, penetrations or isolated panel conditions.
Commercial Repair

Restoration can extend the serviceability of an eligible metal roof—but only after the panels, fasteners, seams, corrosion, flashings, attachment, moisture and building exposure are understood. The correct answer may be repair, coating restoration, metal-over-metal retrofit or full replacement.
This authority owns the metal-specific restoration decision. The existing panels, seams, fasteners or clips, corrosion, substrate, movement and moisture must qualify before coating chemistry becomes the main question.
Use when panels remain broadly serviceable and the problem is limited to defined fasteners, laps, seams, flashings, penetrations or isolated panel conditions.
Commercial RepairRepair and prepare a structurally suitable metal roof, then use compatible primers, reinforcement and coating only where the written system allows.
Stay on Metal RestorationSilicone, acrylic and reinforced liquid-applied systems are specification choices after the metal roof has passed condition, adhesion and preparation review.
Commercial CoatingsMetal-over-metal or another recover strategy adds a new roof assembly over retained construction and requires separate load, attachment, fire, drainage and approval review.
Commercial RecoverSevere section loss, perforation, failed attachment, widespread recurring leakage or an uneconomic repair burden can move the project into metal replacement.
Metal ReplacementA coating can protect a qualified metal roof, but it should not be used to conceal structural deterioration, failed panel attachment, severe corrosion, incompatible movement details or unresolved leaks.
Correct isolated fasteners, laps, penetrations or flashing defects while the surrounding metal remains serviceable.
Repair, prepare, prime and protect an eligible roof with a compatible silicone, acrylic, reinforced or other specified liquid-applied system.
When panel condition, corrosion, attachment or system geometry is beyond responsible coating restoration, compare engineered recover or full replacement.
Standing seam, exposed-fastener metal and severely corroded roofs cannot be detailed as though they are the same assembly.
Best suited to eligible R-panel, 5V-crimp, corrugated and similar roofs after fastener, lap, penetration and corrosion correction.

Aastro uses east of Federal Highway or roughly one-half mile from significant saltwater exposure as a conservative trigger for additional coastal review. That is an Aastro screening rule, not a universal code boundary.
Steel, aluminum, copper, zinc and stainless components behave differently in salt exposure. Coating condition and remaining metal thickness matter.
Panels, fasteners, flashings, gutters and runoff should be checked for galvanic compatibility and manufacturer limitations.
Cut edges, scratches, swarf, standing water and salt accumulation can accelerate deterioration and should be addressed before coating.

The calculator keeps Aastro’s field-planning allowances separate from the manufacturer’s final specification. Fabric-reinforced systems are intentionally blocked from ordinary field-coat math.
Fasteners, clips, purlins, deck conditions and fastener resistance remain separate from the surface coating.
Field, perimeter and corner pressures can impose different demands on panels, clips, fasteners and edge systems.
Metal-over-metal recovery may add weight and change condensation, geometry and wind behavior; the approved retrofit assembly must be designed accordingly.
Identify panel type, age, prior repairs, leaks, coatings and rooftop equipment.
Evaluate panel support, fasteners, clips, purlins or deck conditions.
Document rust, pitting, perforation, cut edges and section loss.
Separate panel leaks from condensation, wall, curb and drainage conditions.
Remove contaminants, loose coating, rust and debris as specified.
Replace failed panels, fasteners, washers, flashings and deteriorated components.
Confirm compatibility and primer requirements on the prepared substrate.
Treat laps, penetrations and fasteners without defeating designed panel movement.
Install fabric or fleece only where the selected system requires it.
Apply silicone, acrylic or another approved system at specified rates and thickness.
Measure wet/dry film, inspect details and correct holidays or deficient areas.
Deliver photos, product records, warranty documents and maintenance requirements.
Project photographs are used only for what they actually show. A coating photo is not automatically represented as a metal restoration project, and a commercial metal replacement photo is not represented as a coating project.

Verified Aastro commercial metal project evidence used to discuss panel systems and replacement boundaries.

Verified Aastro coating work used to explain preparation and liquid-applied restoration; not claimed here as a metal-roof project.

Approved educational image for 5V / exposed-fastener conditions.

Technical reference showing why panel attachment and movement remain separate from the coating layer.

Verified Aastro project evidence illustrating specialty-metal detailing and component compatibility.
These are product-family references—not claims that every product is offered, approved or warrantable on every Aastro project.
ALSAN silicone and acrylic coating pathways, metal primers, fleece tapes and liquid-applied detail products. SOPREMA receives primary emphasis for Aastro’s commercial restoration education.
HydroStop reinforced acrylic metal-restoration systems and silicone-over-metal pathways for qualified roofs.
Alumanation metal-restoration and seam-sealer systems, plus metal retrofit and replacement options.
100% silicone coating, metal roof primer and silicone sealant systems for eligible substrates.
Metal-roof restoration must follow the actual substrate, panel condition, written coating specification and applicable approved assembly. A coating is not a substitute for failed metal or failed attachment.
August 2026 code note:Florida Building Commission resources continue to identify the 8th Edition (2023) as the current code. Draft 9th Edition (2026) resources are posted; reverify the permit-time code, supplements and approvals at permit/project specification time.
The website can preserve the planner answers and recommendation so the Aastro team can see what the visitor was researching before the call.
Submitting this form opens a pre-addressed email to Aastro Roofing. Send that email to complete your request. For immediate service, call 561-409-3280.
Restoration is a condition-based process that repairs eligible metal panels, fasteners, seams, flashings and penetrations, prepares the surface, and applies a compatible protective or liquid-applied system where appropriate. It is not the same as simply painting the roof.
No. Structural panel failure, severe corrosion, open holes, widespread section loss, failed attachment, wet concealed materials, movement problems or incompatible existing coatings can shift the scope toward selective replacement, retrofit or complete replacement.
Not automatically. Standing-seam systems are designed to move. End laps, transverse seams, penetrations and failed details may require treatment, but vertical standing seams must be evaluated against the panel design and the selected restoration specification.
Loose, missing, backed-out or deteriorated fasteners should be evaluated and corrected before coating. The replacement fastener must be compatible with the panel, substrate, hole condition and restoration system.
No. A coating does not prove that the metal panels, clips, fasteners, substrate or perimeter assemblies meet current project wind pressures. Attachment remains a separate structural and roof-system design issue.
Loose rust, scale and failed coating must be removed or prepared as required. Remaining metal thickness and pitting must be evaluated, and the selected primer or treatment must be compatible with the metal and restoration system.
Potentially, when the metal roof is a qualified substrate and the selected manufacturer allows it. Cleaning, repairs, adhesion testing, primer requirements, seam and fastener treatment, film thickness and warranty requirements still control.
Potentially. Acrylic systems may be appropriate on qualified metal roofs, including reinforced systems, but drainage, surface preparation, adhesion, cure conditions, coating thickness and the manufacturer specification remain important.
Fabric-reinforced systems consume substantially more material than ordinary field coating because material is needed below, through and above the reinforcement as well as at overlaps and details. Standard field-coat coverage rates should not be used.
No. Reflectivity can reduce roof-surface heat gain, but total building energy performance depends on insulation, air leakage, HVAC, interior loads, roof area, color retention and operating conditions.
Aastro uses east of Federal Highway or roughly one-half mile from significant saltwater exposure as a conservative trigger for additional coastal material review. It is an Aastro planning screen, not a universal Florida Building Code distance.
Yes. Aluminum, copper and stainless steel are generally more corrosion resistant than ordinary coated steel, but grade, salt exposure, dissimilar-metal contact, runoff, fastener compatibility, coatings and maintenance still matter.
A retrofit may be considered when the existing roof is not a good coating substrate but the structure and existing system can support an engineered recover assembly. Added load, attachment, condensation, geometry, perimeter details and product approvals must be evaluated.
The existing panel type, condition, repairs, corrosion preparation, fastener and seam treatment, primer, coating or membrane system, coverage and film-thickness requirements, exclusions, wind/attachment boundaries, warranty path, concealed-condition process and closeout documentation.
Aastro can evaluate the panels, fasteners, seams, corrosion, attachment, coastal exposure and existing coatings before deciding whether repair, restoration, retrofit or replacement is the responsible path.